PE Electrofusion Threaded Insert

PE Electrofusion Threaded Insert

Details
The DN110 Electrofusion Threaded Adaptor is an essential component for transitioning between pipeline systems and threaded equipment. It comes in two types: Female Thread and Male Thread.
Category
HDPE Adaptor
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Description
Technical Parameters
product-750-750

The DN110 Electrofusion Threaded Adaptor is an essential component for transitioning between pipeline systems and threaded equipment. It comes in two types: Female Thread and Male Thread. The Female Thread adaptor (electrofusion socket end + internal thread) is commonly used to connect equipment with external threads, such as fire hydrants and valves. The Male Thread adaptor (electrofusion socket end + external thread) is suitable for connecting to equipment with internal threaded ports. Both types are made from high-quality HDPE material, which ensures a permanent seal with the PE pipe via electrofusion. The threaded end features standard pipe thread dimensions (e.g., G2½), ensuring precise engagement with equipment. Their reinforced structure effectively disperses stress at the threaded connection, preventing loosening or leakage during long-term use. These adaptors are widely used in municipal water supply and firefighting systems, especially at points requiring frequent disassembly for maintenance. They combine the reliability of electrofusion sealing with the flexibility of threaded connections.

 

Item Description

 

 

Item

Female Thread Adaptor

Male Thread Adaptor

Primary Use

Connect to external thread equipment (e.g., taps, valves)

Connect to internal thread equipment (e.g., hoses, sprinklers)

Approx. Weight

1.385 kg

1.6 kg (Male thread version is slightly heavier)

EF End Inner Dia.

110 mm

110 mm (Matches pipe outer diameter)

EF End Outer Dia.

133 mm

134 mm (Maximum fitting diameter)

Wall Thickness

13 mm

13 mm (Consistent structural strength)

Total Height

150 mm

170 mm (Male thread version is slightly taller)

Socket Depth

84 mm

85 mm (Welding zone depth)

Fusion Zone Width

44 mm

45 mm (Electrofusion heating zone)

 

PE Electrofusion Threaded Insert

 

 

A PE Electrofusion Threaded Insert is a specialized plastic fitting integrated into a plastic pipe using the electrofusion method. Its outer diameter features a pre-defined fusion zone with conductive coils designed for uniform heating. When energized, the insert's outer wall heats up, causing complete fusion between the insert and the pipe wall. This creates a permanent, monolithic connection while providing a reliable internal thread. This allows for future connection to threaded valves, instruments, or other components with axial threaded ports, meeting the specific need for a leak-free seal that can also be conveniently disconnected and reused.

 

How to Correctly Select Electrofusion Threaded Adaptors?

 

 

Selecting the right threaded electrofusion fitting is crucial. Each product is clearly marked with all essential information. Before purchase or on-site installation, confirm three key points: 1) The electrofusion socket diameter must match the pipe being welded. 2) The thread type, size, and pitch must exactly match the equipment or fitting you are connecting to. An incorrect choice can lead to installation failure, leaks, or pressure loss. Correct identification is vital for ensuring installation quality and seal integrity.

 

FAQ

 

 

Q: Plastic threads are prone to stripping when tightened.

A: Use a wrench with the appropriate torque value. Avoid over-tightening or using excessive force (especially with high-torque power tools). Plastic threads are only suitable for low-pressure applications; use metal threads for high pressure.

Q: Poor electrode contact during electrofusion can cause weak welds.

A: Before welding, sand the electrode tabs and ensure they are fully inserted without bending.

Q: What if there's an issue with the electrofusion weld?

A: Loose joint: Often caused by the pipe not being fully inserted. Cut the pipe properly and insert it to the mark.
Cracks at the joint: Possibly due to rapid cooling. Allow for slower cooling and insulation.
Welder alarm: Check the wiring and parameter settings.
General advice: Always check specifications before welding and avoid touching the joint area. If in doubt, power off the welder first before inspection. Proper installation of the PE Electrofusion Threaded Insert is critical for a successful, leak-free connection.

 

 

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