Electrofusion Threaded

Electrofusion Threaded

Details
The DN50 Electrofusion Threaded Coupling is a fitting used for transitions in small-diameter pipelines. It connects equipment (such as water meters, small-diameter valves, etc.) to the pipeline.
Category
HDPE Adaptor
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Description
Technical Parameters
001

The DN50 Electrofusion Threaded Coupling is a fitting used for transitions in small-diameter pipelines. It connects equipment (such as water meters, small-diameter valves, etc.) to the pipeline. One type is the Female Threaded Coupling (with a threaded end), which connects to the external thread of equipment by tightening it onto the pipeline interface. The other type is the Male Threaded Coupling (with a threaded end), which is used to install equipment with an internal threaded port by tightening it onto the fitting's threaded end. This Electrofusion Threaded coupling is a short, compact component that connects directly to equipment.
One end of the coupling is an electrofusion socket, used for joining with PE pipes via electrofusion welding. To form a sealed, integral connection at the threaded end, sealant tape or thread sealant is typically applied. Due to its well-designed thread structure and effective sealing measures, this fitting is suitable for terminal devices like meters and other instruments. It reliably connects underlying infrastructure (e.g., pipe joints between building floors or irrigation layers) and is also ideal for locations requiring subsequent connection points for maintenance or extension.

Item

Female Threaded Coupling

Male Threaded Coupling

Description

Connection Type

Connects to externally threaded equipment (e.g., water meters, valves)

Connects to internally threaded equipment (e.g., hoses, water guns)

Enables threaded transition between pipe and equipment

Unit Weight

0.335 kg

0.38 kg

Male threaded version is slightly heavier

Compatible Pipe Size

50 mm

50 mm

Suitable for DN50 pipe

Fitting OD

66 mm

65 mm

Maximum diameter of the fitting

Wall Thickness

9 mm

9 mm

Consistent structural thickness

Overall Height

102 mm

116 mm

Male threaded version is taller

Insertion Depth

60 mm

61 mm

Pipe insertion length

Welding Zone

27 mm

27 mm

Electrofusion welding width

 

Electrofusion Fitting Welding Instructions

 

 

Before operation, always wear insulated gloves and safety goggles. Check the welder plug for damage. After using a scraper to prepare the pipe surface, place the tool in a safe location to avoid injury. Ensure all welder connectors are securely attached without loose contacts to prevent short-circuit sparks or overheating/fire. Keep flammable or explosive materials away from the welder. After welding, never cool the joint with water, as rapid cooling can cause cracks. Only unplug and store the welder after disconnecting the power. Consider weatherproof storage outdoors to prevent rain or moisture-related hazards.

 

Common Issues & Solutions

 

Issue

The welder displays "Welding Failure," but the Electrofusion Threaded coupling shows no visible abnormalities. The cause is unclear.

Solution

Check if the welder is functioning correctly; try a different welder or electrode plug. Verify that the coupling specifications match the welding parameters. If failure persists, replace the coupling, as internal heating element damage may cause a false weld.

Issue

Stress cracking occurs between the metal thread insert and the plastic body, especially in low temperatures.

Solution

Avoid mechanical impact on the joint in cold environments. Select couplings made from low-temperature resistant materials or insulate the pipeline. During installation, avoid over-tightening the threads to minimize internal stress.

 

Electrofusion vs. Butt Fusion Fittings

 

 

Electrofusion and butt fusion fittings are specialized components for plastic pipelines. The key difference is that Electrofusion Threaded fittings do not require butt alignment and pressure control. Instead, they use an integrated resistor to heat the pipe end, creating a chemical bond. This method is well-suited for complex terrain. Butt fusion, however, uses a heated plate to melt the pipe ends, which are then pressed together. This process is more susceptible to operator technique. Electrofusion generally provides more consistent weld integrity and uniform tensile strength, whereas butt fusion can sometimes result in partial fusion.


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