HDPE Pipe Electrofusion Fittings

HDPE Pipe Electrofusion Fittings

Details
The DN400 electrofusion coupler is a large-diameter fitting commonly used in major projects such as urban water transmission systems and power plant circulating water networks.
Category
HDPE Electrofusion Fitting
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Description
Technical Parameters
product-750-750

The DN400 electrofusion coupler is a large-diameter fitting commonly used in major projects such as urban water transmission systems and power plant circulating water networks. Its production and installation require specialized equipment and advanced technology, representing a high level of technical expertise. With its extensive fusion area and deep socket, proper handling is critical to achieving a secure weld. The coupler's outstanding pressure resistance and anti-creep properties ensure decades of safe and reliable operation. Selecting this product provides lasting peace of mind.

 

DN400 Electrofusion Coupler (S400) Core Parameter Comparison

 

 

Parameter

S400 (10 bar / PN10)

S400 (16 bar / PN16)

Explanation

Nominal Pressure

PN10

PN16

The 16-bar version offers higher pressure capacity.

Unit Weight (kg)

6.3

10.19

The 16-bar version is ~62% heavier, showing greater material use.

Fitting Outer Diameter (mm)

440

450

The 16-bar version has a larger OD and stronger structure.

Wall Thickness (mm)

21

30

The 16-bar version's wall thickness is ~43% greater, providing added strength.

Height (mm)

230

262

The 16-bar version has a larger overall size.

Socket Depth (mm)

115

129

The deeper socket provides a larger fusion area and stronger connection.

Fusion Zone Width (mm)

68

69

Fusion zone width is nearly identical in both versions.

 

Advantages of Electrofusion Technology & Key Points for Quality Assessment

 

 

Dimension

Core Advantages of Electrofusion Technology

Quality Evaluation Methods

Core Theme

Technical advancement & convenience in operation

Reliability assurance & risk control

1

High level of automation, reducing human and environmental influence

Verify fusion machine output (voltage, time, etc.)

2

Excellent adaptability; suitable for confined spaces

Visual inspection of melt indicator bulge

3

Strong connection capability, suitable for complex branching or angles

Traceability through date code verification

4

-

Final validation with an air-tightness test

 

Electrofusion technology represents a significant advancement in pipeline connection, offering convenience in construction and ensuring joint reliability through multiple verification methods. Continuous innovations, such as ultrasonic phased array testing, further enhance quality assurance.

 

110-16001
110-16
110-16001
160-45-16001

FAQ

 

 

Q: Are welders from different brands interchangeable?

A: Generally, yes. However, fusion parameters should be fine-tuned according to our recommended values to achieve the best results with our HDPE pipe electrofusion fittings.

Q: How can I confirm that the pipe is fully inserted?

A: Mark the pipe before welding. Measure the socket depth on the coupler and draw an insertion line on the pipe. Insertion is correct when the line aligns with the end of the coupler.

Q: What is the function of the inspection hole (melt-flow indicator)?

A: The inspection hole identifies proper fusion. During heating, a small dome of melted polyethylene should rise slightly. If it retracts too soon or fails to appear, heating was insufficient. This indicator is a key feature of reliable HDPE electrofusion fittings.

 

 

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