PPR Electrofusion Pipe Fittings

PPR Electrofusion Pipe Fittings

Details
Electrofusion and butt fusion fittings are specialized components for plastic pipelines. The key difference is that Electrofusion Threaded fittings do not require butt alignment and pressure control. Instead, they use an integrated resistor to heat the pipe end, creating a chemical bond.
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PPR Electrofusion Fittings
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Description
Technical Parameters
110-ppr002

Electrofusion and butt fusion fittings are specialized components for plastic pipelines. The key difference is that Electrofusion Threaded fittings do not require butt alignment and pressure control. Instead, they use an integrated resistor to heat the pipe end, creating a chemical bond. This method is well-suited for complex terrain. Butt fusion, however, uses a heated plate to melt the pipe ends, which are then pressed together. This process is more susceptible to operator technique. Electrofusion generally provides more consistent weld integrity and uniform tensile strength, whereas butt fusion can sometimes result in partial fusion.
We are a source manufacturer with our own patents and multiple innovative products. We integrate innovation and quality into our products, implementing strict quality control from raw materials to final shipment. Supported by our professional, full-process after-sales team, we don't just provide products-we take responsibility for your project.

 

DN110 PPR Electrofusion Coupling vs. PE Electrofusion Coupling: Parameter Comparison

 

 

Parameter

PPR Electrofusion Coupling (S110-PPR)

PE Electrofusion Coupling (S110)

Difference Description

Model Number

S110-PPR

S110

Suffix indicates material difference

Unit Weight (kg)

0.8

0.555

PPR version is heavier due to higher material density

Dimensions (mm)

57×42×45

67×54×45.5

PPR version has a more compact structure

Compatible Pipe

PPR Pipe

PE Pipe

Core difference: Applicable system

Inner Diameter (mm)

110

110

Matches the same pipe diameter

Outer Diameter (mm)

138

132

PPR version has a larger OD

Wall Thickness (mm)

14

11

PPR wall thickness is significantly greater, enhancing pressure/temperature rating

Height (mm)

148.5

146

Height is nearly identical

Socket Depth (mm)

71

72

Socket depth is basically consistent

Fusion Zone Width (mm)

40

37

PPR version has a slightly wider fusion zone

 

110-90-ppr001
110-90-ppr001
110-ppr001
110-ppr001

 

Core Differences Summary

 

 

PPR Electrofusion Coupling: Features thicker walls and a more robust design for high-temperature/high-pressure systems (e.g., hot water, central heating), connecting via thermal fusion with PPR pipes.

PE Electrofusion Coupling: Features thinner walls and a lighter design, typically used for ambient temperature water supply in municipal/building applications (water/gas), connecting via electrofusion with PE pipes.

 

Selection Advice

 

 

Select products based on the intended application (cold or hot water). These products are not interchangeable. The choice depends on the system type (PPR or PE) and the medium being transported (cold or hot water). Always choose PPR Electrofusion Pipe Fittings specifically for PPR hot water systems.

 

About Us

 

 

We believe that 'Made in China' signifies 'Quality,' 'Innovation,' and 'Responsibility.' Zhejiang Fenghe Piping Co., Ltd. is committed not only to providing high-quality products but also to promoting a concept of quality, contributing to progress within our industry and society by introducing the best Chinese industrial products to the world. 'Our insistence on using 100% virgin materials reflects our sense of responsibility towards our mission.' Products made from virgin materials have cleaner, more reliable inner walls and superior resistance to environmental stress cracking, ensuring underground pipelines remain leak-free and burst-free for decades, even a century.

 

FAQ

 

 

Q: What if I have special marking requirements for the products?

A: We support laser printing your brand logo, specifications, or special codes on the fittings to meet your identification needs.

Q: How long after welding should I wait before pressure testing?

A: It is recommended to pressure test only after the joint has cooled naturally for at least 2 hours post-welding, ensuring the fusion zone is fully cured and has achieved strength.

 

Common Issues with PPR Electrofusion Fittings

 

Leakage after fusion

Often caused by insufficient pipe insertion depth or incorrect fusion parameters. The joint must be re-fused according to specifications.

Fitting cracking

Usually due to impact during handling in low temperatures or over-bending during installation. Replace the fitting and implement frost protection measures in winter.

Resistor wire damage

Often caused by short circuits from moisture on the contacts during storage. Select high-quality PPR Electrofusion Pipe Fittings and ensure proper insulation protection. Regular inspection of pipeline joints can help detect potential issues early.

 

Installation Procedure for PPR Electrofusion Fittings

 

Cutting

Cut the PPR pipe to the required length using pipe cutters. Ensure the cut is square and burr-free.

01

Cleaning

Wipe the pipe end to remove dirt, grease, etc., using isopropyl alcohol.

02

Assembly

Insert the pipe into the socket up to the depth mark on the fitting.

03

Connection

Connect the welder's power leads to the corresponding terminals on the fitting. Set the welding parameters (current/time) as displayed by the welder and initiate the cycle.

04

Heating/Cooling

The fusion process begins. After completion, the joint must cool naturally for at least 30 minutes before introducing water. Rapid cooling must be avoided to prevent leaks.

05

 

 

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